The Hidden Detail That Holds It All Together
A custom letterman jackets makes a bold statement—but it’s the stitching that holds it all together. While fabric and patches grab attention, stitching quietly does the heavy lifting. If you’re customizing a jacket, learning to recognize strong stitching ensures your jacket looks great and lasts long.
Straight, Even, and Tight—That’s a Good Stitch
Let’s start with the basics. Quality stitching should be straight and evenly spaced. If you see loose threads, crooked lines, or gaps between stitches, that’s a clear sign of poor workmanship. Tight, consistent stitching keeps the jacket’s shape and prevents seams from unraveling with use.
Don’t Overlook the Inside Seams
Flip the jacket inside out. High-quality manufacturers care about what you can’t see too. The inner seams should look clean and reinforced, not rough or exposed. Overlocked or bound seams show that extra care was taken to prevent fraying and wear from the inside out.
Check the Patchwork and Embroidery
Letterman jackets shine with chenille letters, custom patches, and bold embroidery. But these decorative details should also be solidly stitched. Run your fingers along the patch edges—they should lie flat and feel secure. Loose or flimsy stitching around patches means they’ll likely peel or fall off with wear.
Stress Points Should Feel Solid
Areas like shoulders, sleeve joints, and armpits go through more movement and pressure. On a well-stitched jacket, these zones will have reinforced seams, bar tacks, or even double-stitching. If they don’t, the jacket might start tearing at these points after just a few wears.
Thread Quality Says a Lot
Not all thread is made equal. A jacket stitched with cheap or mismatched thread won’t age well. Look for strong, color-matched threads that blend with the jacket fabric. They shouldn’t look shiny or weak. Premium threads help maintain structure and visual appeal.
Ask Before You Buy
If you’re ordering a custom jacket, don’t hesitate to ask your supplier about how it’s made. Reputable brands will proudly explain their stitching standards. At Jacket Authority, we use precision machines, high-quality thread, and skilled workmanship for every order. Your jacket is double-checked before it leaves our facility.